Rug, Bathmat, Door Mats Production Solution

Analysis of the main tufting machine models for carpet, bathroom mat and door mat production

1. Modern carpet (Rug) tufting machine models and adhesive solutions

Core tufting machine models

M-color model

• Technical features: Supports synchronous tufting of more than 8 colors, equipped with an intelligent color sequence switching system, which can achieve complex patterns such as gradient colors and multi-color block splicing, and the pile height adjustment range is 5-30mm.

• Applicable scenarios: high-end home living room carpets, hotel customized LOGO carpets, especially suitable for modern minimalist style, pop art style multi-color design.

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• Technical advantages: Digital pattern import system (compatible with AI/PSD format), production efficiency is 40% higher than traditional models.

C-color model

• Technical features: The latest generation of color tufting models, using piezoelectric nozzle technology, color fastness of more than 4 levels, support 3D three-dimensional pile effect, needle pitch accuracy ±0.1mm.

• Applicable scenarios: light luxury carpets, art gallery customized carpets, can restore high-definition photographic patterns or abstract art strokes.

• Material adaptation: wool blends, nylon 6.6 and other high elastic yarns, the pile has a strong three-dimensional sense.

Back coating solution

Secondary back coating line

• Double-roll coating process can simultaneously complete the base fabric lamination and back glue treatment, suitable for hot melt glue (temperature resistance 120℃) or water-based glue (environmentally friendly certification).

• Key parameters: coating speed 10-20m/min, glue control accuracy ±5g/㎡, suitable for carpet anti-slip and anti-pile requirements.

• %1. Bathmat tufting machine model and back glue technology

Carpet production model

C-color model

• Customized application: small area color pattern (such as bathroom theme cartoon image, anti-slip warning sign), support short pile (5-8mm) high-density tufting, improve water absorption efficiency.

HCML model (High Capacity Multi-Level)

• Technical features: Highly synchronous production of multiple layers of fluff, which can realize the integrated molding of the central water absorption area (high pile) and the edge anti-slip area (low pile), with a production efficiency of 30㎡/h.

• Structural design: Suitable for one-time molding of three-layer composite bathroom mats (water absorption layer + support layer + anti-slip layer).

Plain cut model with high pile

• Technical advantages: High pile (10-15mm) flat cut tufting, using microfiber yarn, the water absorption rate is more than 5 times its own weight, suitable for five-star hotel bathroom mats.

Chenille tufting machine

• Suede features: Produce chenille fluff effect, fluffy and soft touch, can be used for infant bathroom mats with antibacterial yarn, and the pile density is ≥2000 needles/㎡.

Selection of adhesive backing equipment

3. Door Mat Tufting Machine Model and Process Solution

(I) Core Tufting Machine Model

HCML model

• Functional application: Customized text/pattern on the surface of door mat (such as "Welcome" and brand LOGO), supports tufting of coarse yarn (3000D or above) to enhance sand scraping performance.

• Process parameters: Needle pitch 3-5mm, pile height 8-12mm, suitable for the wear resistance of outdoor door mats.

Plain loop model with low pile

• Structural advantages: Low pile (5-7mm) loop pile structure, forming a dense sand scraping grid, can be embedded with quartz sand particles to enhance dust removal effect, suitable for high-traffic areas such as shopping malls and garages.

• Material selection: Polypropylene (PP) coarse fiber, weather resistance up to UV4 level, no fading for 3 years of outdoor use.

(II) Auxiliary production process

• Needle punching reinforcement process: The edge of the door mat is reinforced by a needle punching machine (50 needles/cm²) to prevent the pile from falling off and extend the service life.

• Hot pressing and shaping: After the tufting is completed, it is hot pressed at 150℃ to make the loop pile structure more stable and improve the ability to resist deformation by 30%.

4 . Comparison of equipment combination and production efficiency

5. Selection suggestions and technical upgrade points

• Carpet production line: If you need to change the pattern frequently, it is recommended to configure C-color model + digital pattern library management system to shorten the proofing cycle to within 4 hours.

• Bathroom mat anti-slip: TPR backing machine can be upgraded to add texture mold to achieve anti-slip background customization (such as brand LOGO embossing).

• Door mat innovation: Plain loop model can integrate antibacterial masterbatch yarn feeding system to meet the needs of special scenarios such as medical places and food factories.

If you need detailed technical parameters of a certain model (such as power, size, energy consumption) or production line layout planning, we can provide specific needs to further deepen the plan.