Wall To Wall Carpets Solution

Tufted carpet solution

Analysis of the core advantages of the equipment

(I) Tufting machine series functions

• M-color model: supports multi-color synchronous tufting, can realize 2-8 colors of free combination, can quickly produce gradient, contrast and other complex patterns of carpet, suitable for the pursuit of personalized color matching of home living room, commercial space soft decoration design.

• Organic model: simulates the texture of hand-tufted, creates a natural irregular texture, the produced carpet presents a unique sense of art, in line with the current natural style, wabi-sabi style home decoration trend, often used for high-end homestays, art exhibition hall floor laying.

• Graphic model: through the high-precision digital control system, accurately restore the high-definition pattern provided by the customer, whether it is a corporate LOGO, abstract art painting or anime IP image, can be perfectly presented on the carpet, to meet the hotel customized carpet, theme park decoration needs.

(II) Technical features of the backing coating machine

The secondary backing process significantly improves the durability of the carpet. The adhesive machine uses uniform coating technology to evenly apply environmentally friendly hot melt adhesive or water-based adhesive to the bottom of the tufted carpet surface, closely fitting with the secondary base fabric, enhancing the grip of the carpet surface and the ground, effectively preventing the carpet surface from shifting and shedding, and extending the service life of the full-covered carpet, which is especially suitable for commercial places with large traffic.

Full-covered carpet production process plan

(I) Raw material preparation

• Yarn selection: Choose yarns of different materials according to customer needs and usage scenarios. For example, nylon yarn is wear-resistant and stain-resistant, suitable for hotel lobbies and office buildings; wool yarn is soft and comfortable, with good warmth retention, suitable for high-end residential bedrooms; polyester fiber yarn is brightly colored and affordable, and is often used in children's rooms and entertainment rooms.

• Base fabric configuration: Use high-strength, stretch-resistant base fabric as the primary base fabric, combined with the secondary adhesive base fabric to enhance the overall structural stability of the full-covered carpet.

(II) Tufting production stage

• Pattern design and import: Use professional design software (such as Adobe Illustrator) to design the full-coverage carpet pattern, import the design file into the Graphic model tufting machine, and accurately control the movement trajectory of the tufting needle and the yarn implantation depth through the digital control system of the equipment.

• Equipment debugging and production: According to the yarn material and pattern requirements, adjust the tufting density, needle pitch, pile height and other parameters of the M-color model, Organic model and other tufting machines. After debugging, start the equipment to produce the full-coverage carpet surface, monitor the production process in real time to ensure the quality of the carpet surface.

(III) Back glue processing link

The tufted carpet surface is sent to the back glue machine for secondary backing fabric backing. Set the coating speed and glue amount of the back glue machine so that the glue evenly covers the bottom of the carpet surface and fully bonds with the secondary backing fabric. After the back glue is completed, it is dried or naturally dried to ensure that the glue is completely cured to form a firm back glue layer.

(IV) Cutting and quality inspection

According to the size requirements provided by the customer, professional cutting equipment is used to accurately cut the full-wall carpet. After cutting, the full-wall carpet is fully inspected to check the clarity of the carpet pattern, the quality of the pile, the firmness of the adhesive and other indicators to ensure that the product meets the quality standards.

III. Application scenarios and customization solutions

(I) Home scenarios

• Living room: Taking advantage of the multi-color advantages of the M-color model tufting machine, a full-wall carpet with geometric patterns and abstract art patterns is designed to match the modern, simple, and Nordic style living room decoration.

• Children's room: Through the Graphic model tufting machine, cartoon images, alphanumeric patterns and other patterns are integrated into the full-wall carpet design, combined with colorful polyester fiber yarns to create a space atmosphere full of childlike fun.

(II) Commercial scenarios

• Hotel: Customize full-wall carpets with brand LOGO and regional cultural elements for high-end hotels, use the Graphic model tufting machine to achieve high-precision pattern restoration, and match the unique texture created by the Organic model tufting machine to enhance the hotel's brand image and decoration level.

• Commercial exhibition hall: According to the theme of the exhibition hall, design a full-wall carpet pattern with visual impact, and use the color expression of the M-color model tufting machine to enhance the overall artistic atmosphere and spatial immersion of the exhibition hall.

IV. Marketing and customer service

(I) Promotion strategy

• Case display: Make exquisite product brochures and videos to show the full-wall carpet cases produced by different tufting machines, including pattern effects, actual application scenarios, etc., and promote them through official websites, social media, industry exhibitions and other channels.

• Customized service promotion: Emphasize that the company can provide one-stop customized services from pattern design, material selection to production and production according to customer needs, attracting customers who pursue personalization.

(II) Customer service

• Pre-sales consultation: Provide customers with professional equipment and product consulting services, and recommend suitable tufting machine models and full-wall carpet solutions according to customer usage scenarios, budgets and other needs.

• After-sales support: Provide equipment installation and commissioning, operation training services, regularly visit customers, solve problems encountered in equipment use and full-wall carpet production, and ensure that customers can smoothly produce high-quality full-wall carpet products.